How We Manufacture
From raw metal to finished fitting
Fourteen disciplined stages turn certified raw material into export-ready hardware — every SKU follows the same sequence, with checkpoints built in along the way.
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In-House Machining
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Products in Catalogue
Raw Material Sourcing
Brass ingots, stainless coils, and zinc alloy stock are sourced from certified mills and verified against composition and hardness specifications before entering production.
Batch-verified on arrival
Laser Cutting
CNC-guided laser cutting profiles sheet stock to sub-millimetre tolerance, minimising material waste and eliminating the burring associated with mechanical shearing.
±0.1mm profile tolerance
Punching
High-tonnage CNC turret punches form fixing holes and mounting cut-outs in a single pass, holding position tolerance across full production runs.
High-tonnage CNC turret
Bending
Press-brake forming shapes components to precise bend angles and radii, with fixtures calibrated per SKU to guarantee repeatability across production batches.
Per-SKU fixture calibration
CNC & VMC Machining
Multi-axis CNC and vertical machining centres cut threads, bores, and fine surface details directly from cast or forged blanks to final dimensional spec.
Multi-axis, sub-0.05mm tolerance
Welding
TIG and spot welding join multi-part assemblies with controlled heat input, preserving base-metal integrity ahead of finishing.
TIG & spot welding
Grinding
Weld seams and casting flash are ground flush by hand and abrasive belt, restoring clean geometry before the surface enters polishing.
Belt & hand finishing
Polishing
Progressive-grit buffing wheels bring components to a mirror or satin base finish, staged to the specific finish family each SKU requires.
Progressive-grit buffing
Surface Treatment
Electroplating, PVD coating, or chemical antiquing is applied under controlled bath and cure conditions to achieve the specified finish and corrosion rating.
Plating, PVD & antiquing
Powder Coating
Electrostatically applied powder is cured in-oven to a durable, chip-resistant painted finish for matte black, white, and custom RAL colour orders.
Electrostatic application, oven-cured
Quality Inspection
Dimensional, finish, and load testing is carried out at in-process and final checkpoints, with non-conforming batches quarantined before they reach packaging.
In-process & final checkpoints
Assembly
Multi-part products are assembled, fitted with fixings and hardware inserts, and function-tested for smooth operation before final inspection.
Function-tested before dispatch prep
Packaging
Products are individually protected, labelled, and cartoned to export packaging standards designed to withstand long-haul sea and air freight.
Export-grade protective packaging
Dispatch
Consolidated orders are documented, customs-cleared, and handed to freight partners for delivery to our export markets worldwide.
Global freight coordination
See It in Person
Walk the production line, department by department
Our Factory Tour breaks the same process down by physical location — from raw material warehouse to packaging and dispatch.